Buying three separate sensors adds up. The Smart Machine Health Monitor puts vibration, temperature, and current into one affordable bolt-on device, sized for a single machine and a small factory budget, so you get the complete early warning picture without the complete cost.
Built for the motors, pumps, fans, and compressors that keep a small shop running, it tracks vibration with a 3-axis accelerometer to catch imbalance, misalignment, looseness, and bearing wear. It monitors temperature with a contact RTD probe to flag overheating before failure. And it clamps onto the power line with a non-invasive split-core current sensor to catch electrical overload, all without disconnecting the equipment.
It installs in minutes, runs on a 12V DC adapter or 220V AC, and streams over Wi-Fi using MQTT and HTTP to your dashboard or the cloud, with no gateway to buy. Start with your most critical machine, prove the savings, then add more units as you grow. Because IoTize is built on data freedom, you are never locked to our servers. Run it on-prem, in your private cloud, or on IoTize SaaS.
Predict failures before they happen, and keep your most important machines running, at a price a small factory can say yes to.
Key Features
- Three Signals, One Device: Vibration, temperature, and current from a single bolt-on node, the complete early warning set for a machine.
- Early Failure Detection: Identifies imbalance, misalignment, bearing wear, overheating, and electrical overload before breakdown.
- Non-Invasive Mounting: Magnetic vibration and temperature sensors, plus a split-core current clamp that installs without disconnecting the wire.
- Real-Time Threshold Alerts: Configurable high and low limits across all three inputs.
- Open Connectivity: Wi-Fi with MQTT and HTTP to your dashboard or the cloud.
- Deploy Your Way: On-prem, private cloud, or IoTize SaaS. Your data, your platform.
- Start Small, Scale Up: One unit per critical machine, add more as the savings prove out.
Technical Specifications
| Parameter | Value / Range |
| Input Channels | 1x Vibration, 1x Temperature, 1x Current Clamp |
| Vibration Sensor | 3-axis accelerometer, magnetic mount |
| Vibration Range | ±16 g |
| Vibration Frequency Response | 10 Hz to 5 kHz |
| Vibration Output | RMS velocity, RMS acceleration |
| Temperature Sensor | Contact RTD (PT100) probe |
| Temperature Range | -50°C to +200°C |
| Current Sensor | Split-core CT clamp (non-invasive) |
| Current Range | 2 to 2000 A, configurable |
| Core Functions | Vibration trend analysis, temperature monitoring, overload detection, threshold alerts |
| Connectivity | Wi-Fi (MQTT, HTTP) |
| Data Output | JSON over HTTP / MQTT |
| Power | 12V DC adapter or 220V AC |
| Operating Temp. (Enclosure) | -10°C to 55°C |
| Enclosure | Compact ABS, IP-rated, bolt-on mount |
Applications in Detail
- Single Line Motors and Pumps: Full health picture of the one machine you cannot lose.
- Workshop Compressors and Fans: Vibration, heat, and electrical load in one device.
- Textile and Embroidery Machines: Keep small shop motors running with consistent uptime.
- Growing Factories: One monitor per critical machine, scale plant-wide over time.
- Cloud or Dashboard Monitoring: Stream over Wi-Fi to IoTize SaaS or your own platform.
For larger or critical machines, step up to the Enterprise Smart Machine Health Monitor, which adds dual-point monitoring, an optional speed input, a rugged DIN-rail build, and Modbus TCP for SCADA and MES.
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