The Enterprise IoT Production Counter Device is a high-precision solution for monitoring machine productivity and efficiency in industrial environments.
Using an incremental encoder (A/B/Z input), it delivers high-resolution production counting, supports forward and reverse motion detection, and monitors runtime vs. idle time. A configurable multiplier per revolution lets businesses track units produced with accuracy.
The device provides high/low RPM threshold alerts, helping protect machines and improve predictive maintenance. Connectivity options include HTTP, MQTT, and Modbus TCP, ensuring seamless integration with SCADA, MES, and IoT dashboards.
Key Features:
- Production Counting – Precise unit counting with configurable multipliers.
- Runtime & Idle Analysis – Track machine utilization for efficiency.
- Reverse Detection – Ideal for embroidery and CNC where reverse motion is required.
- High/Low RPM Alerts – Prevent failures from abnormal speeds.
- Industrial-Grade Encoder Input – High-resolution A/B/Z signals.
- Connectivity – HTTP, MQTT, Modbus TCP (Ethernet/Wi-Fi).
- Rugged Build – DIN-rail, IP-rated enclosure for factories.
Technical Specifications
| Parameter | Value/Range |
| Input Type | Encoder A/B/Z |
| Resolution | 100–5000 pulses per revolution |
| Supported Speed | Up to 20,000 RPM |
| Core Functions | Production count, runtime, idle, reverse detection, RPM alerts |
| Connectivity | HTTP, MQTT, Modbus TCP |
| Output Format | JSON, MQTT, Modbus TCP |
| Operating Temp. | -20°C to 70°C |
| Enclosure | Industrial DIN-rail, IP-rated |
Applications in Detail
- Textile & Embroidery Machines – Count stitches/rotations, reverse detection, runtime tracking.
- CNC & Robotics – Production cycles, forward/reverse monitoring.
- Packaging & Molding Machines – High-accuracy unit counting.
- Heavy Industry – Shaft speed-based production analysis with alerts.
- Smart Factories – Connect to SCADA, MES, and cloud dashboards.
zafar –
After installation with embroidery machine Barudan, now we can see our machin embroidery, we have used our own machine encoder with the device, ABZ signals parallel, its workign fine.