Enterprise IoT Vibration Monitoring Device | Predictive Maintenance & Machine Health

The Enterprise IoT Vibration Monitoring Device empowers industries to predict machine failures before they happen. Designed for rotating machinery, this device continuously measures vibration levels to detect imbalance, misalignment, bearing wear, looseness, and resonance conditions.

In addition to vibration data, it also logs runtime, idle time, overload conditions, and event histories, helping maintenance teams reduce downtime and optimize productivity.

With built-in analytics, the device can issue real-time threshold alerts (high/low vibration, sudden spikes), enabling condition-based monitoring (CBM) and smarter predictive maintenance (PdM) strategies.

It integrates seamlessly into existing SCADA, MES, and cloud platforms via HTTP, MQTT, and Modbus TCP, making it a universal choice for factories, marine engines, textile machines, pumps, fans, and heavy machinery.

Key Features

• Vibration Spectrum Analysis – Detect imbalance, misalignment, bearing wear, looseness, and resonance.
• Threshold Alerts – Configurable vibration, shock, and acceleration limits.
• Runtime & Idle Monitoring – Track machine utilization.
• Overload & Anomaly Detection – Identify grid or mechanical issues via vibration signatures.
• Predictive Maintenance Ready – Early warnings to reduce unplanned downtime.
• Historical Data Logging – Store vibration trends for maintenance insights.
• Connectivity Options – HTTP, MQTT, and Modbus TCP (Ethernet/Wi-Fi).
• Industrial Build – Rugged IP-rated enclosure, DIN-rail mount.
• Universal Application – Works with motors, pumps, compressors, fans, gearboxes, spindles, marine engines, and more.

Technical Specifications

Parameter	Value/Range
Sensor Type	3-axis accelerometer (industrial-grade)
Measurement Range	±16 g (configurable)
Frequency Response	10 Hz – 10 kHz
Resolution	High-resolution RMS & FFT values
Core Functions	Vibration monitoring, spectrum analysis, runtime, idle, threshold alerts
Connectivity	HTTP, MQTT, Modbus TCP (Ethernet/Wi-Fi)
Output Data	JSON, MQTT payloads, Modbus registers
Operating Temp.	-20°C to 80°C
Enclosure	Industrial IP-rated, DIN-rail mount

Applications in Detail

• Textile & Embroidery Machines – Detect bearing wear, misalignment, or belt looseness early.
• Pumps & Compressors – Identify cavitation, imbalance, and vibration overload.
• Marine Engines – Monitor shaft misalignment and early bearing damage.
• Industrial Fans & Motors – Detect resonance and looseness to prevent failures.
• Gearboxes & Spindles – Predictive maintenance for rotating machinery.
• Smart Factories – Integrate vibration data into SCADA, MES, and IoT dashboards.